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Jig Tig
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 (LOT of 6) 50 lb 4" Welding Arrow Magnets jig tig mig  US $21.44
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Aluminium extrusion is the process through which the aluminium is pushed forcibly through a series of dies for creating desired shapes. Aluminium is the most abundant element of the metal group that can be found in the earth's crust. The raw form in which it is found in the earth's surface is known as Bauxite, an alloy made up of aluminum, oxygen and other metals and elements. The most common misperception about it is that it is not a pure metal, but an alloy. In reality, it is a pure metal. There are many advantages of Aluminium Extrusion and they are:
• It is such a metal which is comparatively light weighted. If compared with other metals like Ag or Cu, it's weight is one third of them.
• The tensile strength of Aluminum is almost close to that of steel. In terms od PSI strength, it is 90,000 PSI.
• This metal is highly efficient in term of strength to weight ratio. Its strength to weight ration has been found to be extremely high, which means that it is highly efficient.
• The other qualities of Aluminum consist of resistance to corrosion, highly reflective, high conductivity to electricity, non-brittleness during excessive cold, non-combustible and many more. Some of the other advantageous features of this metal are durability, versatility, flexibility, consistency, malleability, etc.
In order to get high quality, some aspects are there that are needed to be maintained for defect free extrusion. Some of these important points for aluminium extrusion is given below:
• To analyze the alloy of Aluminum, a modern and specialized instrument called Direct Reading Optical Emission Spectrometer is used. What is the utility of this check-up? The most important utility lies in close tolerance of the composition with the metal, Aluminum. This test helps in judging the effectiveness of achieving most desirable mechanical properties.
• The logs used for them are essentially homogenized before pre-heating them. This is done for achieving improved finishing and superior quality.
• The latest computerized equipments should be used for manufacturing tool and dies. Some of these upgraded equipments are Spark Erosion Machines, Jig Boring Machines, CNC equipments (several of them) and Wire Cut Machines.
• These extrusion profile needs to have uniform properties. In order to achieve this, a special kind of process is carried out. This process is known as Ageing. According to this, a special kind of thermal treatment is done. This process involves a specialized oven where air is blown at high velocity at controlled temperature.
• Aluminium extrusion profile that is created through the entire process is then subjected to checking, involving inspection and measurement. This process of dimension checking is done through an automatic system called ROMIDOT.
• These profiles that are produced through the entire process written above is then subjected to proper handling through a conveyor system. This conveyor system is essentially PLC controlled. This process continues until the aluminium extrusion materials get packed.
The logo of the concerned aluminium extrusion company is then imprinted on the package.
Anil Jhunjunwalah is an aluminium extrusion expert. Here, he gives basic information on aluminium extrusion profile created by renowned companies.
The various helpful tools provided through Tool Room Services
In Tool Room tools and dies required for different structure building processes are manufactured. Press tools for preparing Sheet Metal components, moulds for producing plastic products; dies etc are produced in tool room.
For Sheet Metal components the following different types of press tools are prepared:
Stamping tool
Progressive tool,
Draw tools compound tools,
Bending tools, etc
For Plastic Injection Moulded components the following needed moulds are prepared in the tool room:
Injection Moulds
Transfer moulds
Blow moulds
Casting die needed to produce aluminium and zinc casting products like filter cover cap, engine covers etc are also prepared in tool room. Also the forging dies useful in dying the forged final structures are also prepared in Tool Room.
Also the Jigs and Fixture are manufactured in Tool Room.
Jigs and Fixture are used for location and holding and inspection for the produced components form sheet metal, plastic components, machined components etc. It may vary as per the specification and requirements.
Manomay has specialized in design and development of Dies & Tools, moulds of all kind which are useful in Packaging, Appliances, Medical, Electrical and Automotive industries. Our experienced mould / tool designers and engineers are capable of transforming a highly complicated product design into a precision-finished product.
Building the structure of metal by cutting, bending, and assembling the raw metal is called Metal Fabrication. The cutting of metal during fabrication is done by saw, shear, or chisel; torching is done with handheld torches like oxy-fuel torches or plasma torches. The bending is done using hammering, press brakes and similar type tools. The assembling that is joining of the metal pieces is done using welding, threaded fasteners, adhesives and riveting.
Scope of Metal Fabrication:
- The work done by blacksmith is also included in fabrication.
- The products produced by welders involve the use of fabrication.
- The making of boilers also requires the skilled use of fabrication techniques.
- Steel erectors/ironworkers, are also involved in metal fabrication jobs.
Raw materials
The standard raw materials used by metal fabricators are plate metal, sheet metal, tube stock, welding wire, hardware, CDSM, square stock, sectional metals, castings and fittings.
Specialities
Many fabrication shops have speciality processes which they develop or invest in, based on their customers' needs and their expertise:
The various fabrication techniques used for building and developing expertise metal structures are:
- brazing
- chipping
- drawing
- hydroforming
- oven soldering
- punching
- shearing
- welding (Tig welding, Mig welding,Arc welding etc.)
The semi finished Fabricated structures are later finished by some below given finishing Processes :
- Powder coating or painting
- Hot-dip galvanizing
- Sand Blasting
- Electro plating
- Polishing etc
Manomay group is a leading producer of engineering products aims to provide 100% quality products to its every customer. During the entire manufacturing process that involves metal fabrication, quality of the product is consistently checked at all stages, especially the dimension and welding quality of the product manufactured. Certainly our in-house quality control experts also ensure that only the best reaches our invaluable customers. A fine care is taken by Manomay group experts during every stage of the production of the structures that may satisfy customers need.
About the Author
We offer invaluable services in Steel Metal fabrications, fabricated products, Plastic Injection Moulded Component, Sheet metal components, Machined in India & Melbourne, Australia.
Which would you prefer?
Kissing a pig?
Dancing a jig?
Eating a fig?
Being really big?
Going to a gig?
A game of tig? Or
An oil rig?
Hmmmm....
A pig is pork.
And I dance like a dork.
Figs give me gas
Please no pounds on my a**.
A concert sounds fun
or a game in the sun.
But to pump me some crude
Please don't think me too rude
But the price of gas what it is
We should all be in that biz!!
Hewitt Chiltern
Ideal audax ride
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