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Weld Welding
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Here are some more information for Weld Welding:
2 industries that require tig welding certification are:
- Industrial piping, (including boiler tubes)
- Aerospace and aviation (manufacture and overhaul/repair)
For tig welding certification in piping, pressure vessels, and boilers, ASME section IX of the "Boiler and Pressure Vessel Code" specifies the criteria for acceptable welding tests.
For Aerospace tig welding, the American Welding Society (AWS) D17.1 - "Specification for Fusion welding for Aerospace Applications" is the code for welding certification tests.
More often than not, a 6G position welding test is required to certify for Pipe welding jobs. On many boiler jobs, 2" heavy wall tubing is tig welded all the way out in the 6G position making the welder either switch hands, or at least get in some uncomfortable positions. That is why 6G position Tig welding tests are considered the most difficult.
Most of the time, sheet metal test pieces in the 0.020"-0.125" thickness range are used for aerospace welder qualification testing. The 6G welding test is only used occasionally because it does not accurately represent the scope of welding tasks performed for most aerospace and aviation welding applications. AWS D17.1 even has a provision for welders to certify on a scrap part or mock up of a weld that is not represented well by a plain groove or fillet weld.
ASME section IX Boiler and Pressure Vessel Code has been around for a very long time, but AWS D17.1 is relatively new and was written to replace 2 old Mil standards... 1595a and 2219.
One thing both welding certification specifications have in common is that the test welds that are selected to be used for certification tests only qualify the welder for a range of positions, thicknesses, and joint types. No single test qualifies for all the possible material, thickness, positions, and joint types that are possible. That is why some welders hold a dozen or more certifications.
One main difference in welding tests for these 2 industries is that the initial welding test for Pipe welding jobs are largely done using low carbon steel or stainless steel. Other materials like inconel are sometimes used also but not nearly as much as carbon steel and stainless.
In the Aerospace and aviation industries, It is not uncommon for a welder to be tested on carbon or low alloy steels, stainless steels, nickel alloys, aluminum, magnesium, titanium, cobalt alloys, and even some refractory alloys like Niobium...with separate welding tests required for each material category.
One of the main differences in Tig welding pipe and tig welding aircraft or aerospace parts is in the thickness of material. In Aircraft welding , most everything is thinner. and that means smaller electrodes, smaller filler wire, smaller torches...and in Aircraft and Aviation tig welding, a 1/16" rod is considered pretty big.
Jody Collier's web articles on subjects like Welding Certification are full of Down and Dirty welding tips. For TIG, MIG, STICK welding along with a load of other welding information, visit http://www.weldingtipsandtricks.com
A Career in Welding is Great for the Do-it-Yourself in Iowa
For people in Iowa who may enjoy working with their hands, specifically for the purposes of building, fixing, or even sculpting things, may find a lot of satisfaction in welding as a career or just as a hobby. The art of welding comes in several types. For instance, arc welding, is a type of welding that uses a welding power supply that creates an electric arc between the electrode and the base material at the melting point, and electroslag welding in which the electric arc is struck by a wire that is fed into the desired weld location. These are just a couple of brief descriptions of the process of welding.
Welding for Hobby and Fun
Minor home repair projects such are very relaxing as a weekend hobby or pastime and can be very rewarding. This involves fixing that broken fence or gate. For the artistic and adventuresome individual who enjoys building objects, hobby-welding can return lots of creative satisfaction. But as with any handicraft, hobby-welding must be learned and mastered. There are several local and internet based craft and hobby stores that can point you in the direction necessary to ensure the proper safety measures involved with this craft. There are also Iowa welder programs if you would like to learn to learn welding from a trained professional.
Pursing a Career in Welding
Welding can become a very pleasurable and financially rewarding career for the person that enjoys repairing, fixing, and again sculpting, and the necessary training involved, regardless of the trade school chosen, will be "hands-on". There are several areas of skill involved with working as a welder, and most welding school's courses of study require hours of combination study and training in the US. If you'd like to move beyond welding into a supervisor's role, there are Iowa welding inspector schools available as well. The US Bureau of Labor is a good place to find out the amount of training needed in order to work as a professional welder in Iowa. Many welding companies host apprenticeship programs also for the prospective employee.
Resources
Iowa Public Television often advertises information to those looking to continue or advance his/her employment options. Therefore, Iowa PBS may be a good place to start your quest toward acquiring training towards becoming a professional welder. And many of the community colleges offer workshops for those people who are interested in learning a new trade. So if you are hard-working and ready to participate in what is now one of today's most incredible and rewarding resources in the industrial society, hop aboard and begin taking the steps needed towards a new and exciting career as a welder.
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About the Author
Iowa welder programs are indispensable for shaping a new career. The author knows a lot about Iowa welding inspector schools and has written many articles on that as well.
How do you know how many volts & amps to use when welding different thicknesses of metals?
If I have two 1/8 inch thick pieces that I am welding together doing a; butt weld, horizontal weld, vertical weld, corner weld, or a T-weld how do you know what the voltage and amperage are to be set at?
It depends on what welding rod you are using. Most welding machines have a chart on them for that.
Making things fit as a fiddle again
Bruce Himmerich wanted to be a motorcycle mechanic. The class was full, so his instructor suggested he learn to weld. So he learned to weld for a year and worked as a welder, but found it too smoky and didn’t like it, he said.
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